Plastic High Precision Oil Cap Mould Handle Mould

Product Parameters

The Plastic High Precision Oil Cap Mould Handle Mould is engineered for precision and durability, providing a reliable solution for producing high-quality oil bottle handles and other plastic components.

Product Description

ADVANTAGE   1) Saving 10%-30% cost than others.   2)  Direct factory price   3) Life:3, 000, 000 time   4) 2D and 3D provided   5) Quick T1  time: 25-40 days   6) More than 15 years experience

MOULD  MANUFACTURE  PROCESS   Cap Mould : grinding→fly-cutter →CNC   Milling→drilling→lathe→boring lathe→electric pulse →fine   fly-cutter→polish→electroplate→install Grinding: The mold material is carefully ground to remove any rough edges and ensure smoothness, setting the foundation for the precision of the final product. Fly-Cutter: The fly-cutter process is used to refine the mold shape and achieve fine detailing, ensuring that the mold's surface is as smooth as required. CNC Milling: Computer Numerical Control (CNC) milling is employed to cut the mold components with high accuracy, which allows us to create intricate designs and precise dimensions. Drilling and Lathe Work: Drilling is done to make necessary holes for cooling and injection, while lathe work ensures the mold's components are perfectly shaped. Boring Lathe: The boring lathe process is used for precision machining to refine the dimensions of the mold, ensuring that every part aligns perfectly. Electric Pulse and Fine Fly-Cutting: This step uses electrical discharge machining (EDM) and fine fly-cutting to achieve extremely high precision and fine surface finishes on the mold. Polishing and Electroplating: The final step involves polishing the mold's surface for a smooth, high-quality finish, followed by electroplating for enhanced durability and to reduce wear during use. Installation: Once all the processes are complete, the components are assembled and installed to form the final mold, ensuring that it’s ready for production use. Our OEM Pet Bottle Handle Injection Mold undergoes a meticulous and precise manufacturing process that ensures the highest quality and performance.

Flow Chart

Product Features

• Precision Engineering: The mould ensures the highest precision in the production of oil bottle handles, maintaining consistency in every batch.

• Versatile Material Compatibility: It is compatible with various plastic materials like PE, PP, PET, offering flexibility for diverse product requirements.

• Durability: The robust construction and high-quality steel materials ensure that the mould performs effectively for an extended period, with a mould life of up to 1 million shots.

• Customizable Cavities: Choose between single or multi-cavity designs to fit your production needs.

Advantages

• Cost-Effective: This mould is offered at a competitive price while maintaining high standards of quality and performance.

• Flexible Customization: We provide mould customization to cater to different product designs, enabling your company to meet specific production needs.

• Quick Turnaround: With efficient manufacturing processes, we offer faster delivery times, enabling clients to meet their production schedules without delay.

• Long-Term Reliability: This mould is designed for long-term use with minimal maintenance required, making it a valuable investment for companies looking for durability and efficiency.

Applications

• Packaging Industry: Perfect for producing oil bottle handles, this mould is widely used in packaging for food and beverages, especially for edible oils.

• Consumer Goods: Suitable for manufacturing plastic parts used in everyday household products, such as water bottles and storage containers.

• Industrial Usage: The mould can be adapted to create handles for various industrial containers, enhancing versatility in manufacturing processes.

  
  

Material and Performance

The Plastic High Precision Oil Cap Mould Handle Mould is made from premium steel materials such as P20, 718, H13, and S136, providing high resistance to wear and tear. These materials ensure optimal performance over an extended number of mould cycles. The hot runner system incorporated into the mould design reduces waste and improves the efficiency of the injection moulding process, ensuring maximum productivity.

Product Quality Control

At Taizhou Huangyan Yongsheng Mold Industry Co., Ltd., we follow a strict quality control process to ensure that every mould meets our high standards. The moulds undergo rigorous testing, including:

• Precision Testing: To ensure accurate dimensions and performance.

• Durability Testing: To confirm that the mould can withstand extended production runs.

• Material Verification: To guarantee the highest quality of raw materials used in manufacturing.

FAQ

Q: How long will the mould last? 

A: The mould is designed to last between 500,000 and 1,000,000 shots, depending on the production conditions and the type of plastic used.

Q: Can the mould be customized for different handle designs? 

A: Yes, we offer customization services to adapt the mould for various handle designs and sizes to meet your specific requirements.

Q: What is the lead time for receiving the mould? 

A: The typical lead time for delivery is around 3-5 weeks, depending on the order volume and any customization requests.

Q: How should the mould be maintained? 

A: Regular cleaning and lubrication are recommended to maintain the mould’s performance and extend its service life. Additionally, ensure that the mould is stored in a dry and dust-free environment to prevent wear.