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Product Parameters![]()
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Cavity | 1-72 |
Mould base material | P20 , 45# , 4CR13 , .ECT |
Core&Cavity material | S136,718, P20,2378,2316,4CR13,P20 .ECT |
Runner | Cold /Hot (LOCAL BRAND,HASCO,YUDO,HUSKY .ETC) |
Life time | 3,000,000 shots |
Quick T1 time | 25-40 days |
Package | wooden case |
After Sale Service | Any mould problem,we will provide free maintenance service |
Product Description
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ADVANTAGE |
![]() | MOULD MANUFACTURE PROCESS |
Flow Chart
1 | Sample or 2D,3D drawing from customer |
2 | Bulid 2D,3D drawing |
3 | CAD mould design |
4 | Send drawing to customer to confirm |
5 | Parts inspection/CNC machining/EDN machining |
6 | Mould assembly |
7 | Mould test |
8 | Send sample to confiom |
9 | Dilvery the mould |
Features
High Precision Design: Manufactured with durable and high-performance steel materials such as P20, NAK80, and S136.
32 Cavities: The design features 32 cavities for enhanced production efficiency and reduced cycle time.
Self-locking Mechanism: The mold operates without additional locking mechanisms, enhancing operational efficiency.
Needle Valve Gate: Ensures controlled material flow and minimal waste during injection, leading to superior part quality.
Hot Runner System: Facilitates uniform material distribution, reducing cycle time and increasing productivity.
Advantages
Customization: We offer full customization, from material selection to cavity count and surface finish, ensuring the mold meets your specific needs.
Long Mold Life: This mold is designed for a lifespan of up to 1,000,000 shots, providing excellent value and longevity.
High-precision Manufacturing: Precision CNC machining ensures every mold is built to exact specifications, minimizing defects and rejections.
Fast Lead Time: Once your design is confirmed, we can have the mold ready for use within 3-5 weeks.
Cost-Effective: The efficient design of the mold reduces operational costs, especially for high-volume manufacturers.
Material and Performance
Material Options: Suitable for a wide range of materials, including PET, PP, ABS, and PVC, offering flexibility depending on your production requirements.
Steel Hardness: Achieved through heat treatments like vacuum quenching, providing a hardness range of HRC41-60.
Efficiency: The hot runner system ensures consistent output with minimal waste, improving overall cost-effectiveness.
Product Quality Control
100% Inspection: Every mold undergoes a thorough 100% inspection to ensure it meets all specifications. Our quality control team checks key components like cavity dimensions and surface finish for precision.
Mold Testing: Molds are tested under operational conditions to verify their functionality and performance. We provide testing videos upon request to confirm mold quality before shipment.
Dimensional Accuracy: Using advanced tools such as CMM, we verify that all mold components meet exact dimensional tolerances, ensuring smooth operation and precise part production.
Surface Treatment: Molds undergo surface treatments like polishing and nitriding to enhance durability. The finish is inspected to ensure it meets uniformity and quality standards.
Endurance Testing: We conduct endurance testing through repeated injection cycles to ensure the mold's long-term performance and verify it can handle high-volume production without wear.
Final Approval: After passing all inspections and tests, the mold undergoes a final review. Only approved molds are packaged and shipped, ensuring readiness for production.
Why Choose Us?
Experienced Manufacturer: With over 10 years of experience, we specialize in producing high-quality, durable injection molds for a variety of industries. Our skilled team ensures precision and reliability in every mold we create.
Comprehensive Service: We offer end-to-end solutions, from custom mold designs to ongoing after-sales support. Our team is committed to ensuring your production runs smoothly.
Customization Expertise: We provide tailored solutions for your specific needs, offering customizable molds with adjustments to cavity counts, materials, and surface finishes.
Global Reach: Trusted by clients across USA, Europe, and Asia, we serve diverse industries like beverages, pharmaceuticals, and automotive with reliable, high-quality molds.